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Tag: PRE ENGINEERED BUILDINGS

Why Pre-Engineered Buildings are Selected?

Pre Engineered Buildings are assembled at site and engineered at a factory. Normally, Pre Engineered Buildings are related to steel format. Developed sections are fabricated in the factory in order to exact size, transported to the site as well as, assembled at site with the bolted network. Following are reason for selecting Pre-engineered buildings:

Utilize Preset Stock of Raw Materials :

Pre engineered buildings utilize preset stock of raw materials, which attains larger areas of aesthetic and structural design needs. This kind of resilience permits Pre-engineered buildings steel to meet almost developing configurations, uses, and custom designs.

Related to Metal Area Development :

The Pre-engineered buildings are related to metal area development which involves a structural design as well as, wall support and standard roof. It is developed for a factory and it is erected on the site.

Pre-engineered buildings related to new manufacturing aspect that replaces conventional manufacturing.

It is identified as a breakthrough in the sector of construction that provides less time in construction, low maintenance, cost-effectiveness, consistent span, as well as premium quality.

Industrial Building Manufacturers :

Pre-engineered buildings focus on wider area of industry. In the current time, there has been substantial improvement in Pre-engineered buildings. Because of rapid construction development, there is an increase in demand regarding quick-track construction in India.

Eco-Friendly Modes

Pre-engineered buildings use eco-friendly modes to address global warming, which is also economically efficient. The prefabricated construction saves time since it is intended in a shorter time. The components are prefabricated regarding transport and specification to the site in which they are accumulated.

Steel Structures :

Generally, Pre-engineered buildings are related to steel structures. For correct size, developed segments are manufactured in the factory. There are two kinds of systems in the context of pre-engineering buildings such as primary and secondary.

Primary Structures :

Primary structures in Pre-engineered buildings are the management of developed I-shaped members of steel and considering the trusses and castellated beams. It contains all elements regarding the structure that passes the load to the base as well as considering End wall structures. The end walls are either intended to be economical bearing structures and rigid structures. These structures are reinforced to connect bolts, wind bracing, and if required, it considers anchor bolts.

Apart of individual parts, it integrates these three components as well as weather considering sheeting outcomes in the context of robust steel construction. In the context of conventional framing, individually developed and stand-alone structures could be trusses as well as, individual columns in large as well as, heavy structures.

Secondary Structures :

The secondary structure considers wall girts, clips, struts as well as roof purlins. It assists and aids the primary structure regarding wall paneling as well as, roof. The secondary framing technique consists mainly of C and Z purlin kinds of different sizes. The initial technique involves the column and rafters whereas Z and C Purlin have been considered in the structure maintenance.  

Decline Expenses :

Apart from conventional platforms, angles, and beams uses purlins that aids to decline expenses. To get whole stability about building structures, Purlins/Girts moves force instantly from one frame to another. It functions as a developing system for weather covering sheeting requirements. Purlins exist in different thicknesses and lengthy that makes sure no cost of production as well, wastage. Purlins could be frequently mounted, robust, lightweight, and resistant to corrosion.

Leading Supplier and Manufactures of Pre Engineered Building

Neo thermal insulation is a leading supplier and manufactures of Pre-engineered buildings in India.  Pre engineered building manufacturers in India considers single-source accountability regarding shipment, manufacture, design, and erection related to Pre-engineered building manufacturers. Neo thermal insulation company focuses on providing Pre-engineered building manufacturers to the SAARC areas.  

Involvement of overseas and Indian companies

Neo thermal insulation has accomplished more than 1500 projects for our customers across different areas of India. Neo thermal insulation list of clients involves different significant overseas and Indian companies. Neo thermal insulation company is one of the first companies in India that integrates to the system for planning, manufacturing, engineering, and erection.  

Energy efficiency is another factor supporting the success of Pre-engineered building designs. Pre-engineered metal buildings are energy efficient since they could be manufactured in factories. Therefore, there is no construction contamination happening at the site that is unheard about brick and mortar construction.

Wider Range of products

Neo thermal insulation offers these steel buildings to companies ranging from e-commerce warehouses to airports. They are high-quality structures that are developed to longer terms. The construction though lightweight that needs minimal maintenance. Therefore, in the longer term, Neo thermal insulation focuses on immense savings of cost. Thermal insulation products are prominent in the context of weather-resistant properties as well as, it is easy in terms of installation. Lastly, Neo thermal insulation company provides peace of mind assurance for every steel building we develop.

All You Need To Know About Warehouse Insulation

Insulating a warehouse or any other similar commercial building can save up to $9.5 billion in energy costs annually. It’s huge, right? You can also save a major portion of your money from going into utility bills. And how to save the energy consumption, we are going to learn in this article.

In this article we will get to know the following things:

  • Reasons to insulate your warehouse
  • Types of suitable warehouse insulation
  • The best way to insulate your warehouse

 

So let’s address the above points one by one.

  1. Reasons to Insulate your Warehouse

     The cost that you pay for the utility bills is much more than that of the investment you put in warehouse insulation. Thus, insulating the warehouse is important for attaining stable and desirable conditions.

Following are the reasons to insulate the warehouse.

  • Reduce Cooling and Heating Costs:

    Recently, architectures and the designers are constructing the warehouses using pre-engineered building designs. Pre-engineered buildings consist of metal frames and walls that are easy to construct and cost-efficient. But the only drawback it offers is poor quality in maintaining the interior conditions.

    Metal warehouses consume a large amount of energy to maintain the desired temperature. Thus, a perfect insulation layer with suitable R-value is applied to the ceiling, exterior, and interior walls. Insulation helps in keeping the air inside the building and prevents or blocks the movement of air.

  • Reduce Emissions:

    Well, a major concern these days is to improve the environmental conditions by reducing the carbon emissions. Insulation helps to reduce the energy consumptions which further leads to a reduction in fuel consumption which is essential for heating and cooling. Thus, leading to a lower carbon emission from your end.

  • Enhance HVAC System Performance:

    HVAC (Heating, Ventilation, Air Conditioning) System requires more repair and maintenance when they work excessively and continuously for a longer duration. Insulation helps to reduce the cost that is put in the maintenance of the HVAC system.

  • Reduce Unwanted Noise:

    Insulation provides more than just a barrier to heat transfer. It is a perfect remedy to reduce external noise.

  • Comfortable and Healthier Work Place:

    To enhance the productivity and quality of the work, it is necessary to create a healthier environment. Warehouse insulation gives a comfortable and cozy workplace for the employees.

  1. Types of suitable Warehouse Insulation

There are a variety of insulation types and insulation materials available in the market. But insulation depends on various factors like climatic conditions, demography, usage of the warehouse, etc.

Following are the insulation types suitable of warehouse:

  •     Cellulose Insulation:

    It consists of about 80% recycled materials and is environmentally friendly. You can use cellulose to insulate the walls for your commercial buildings or warehouses.

  •     Fiberglass Insulation:

    Fiberglass sandwiched between two layers of foil is effective in providing heat insulation. They are installed below the roof deck for achieving better insulation. Fiberglass insulation is available in either loose-fill or blanket form.

  •     Radiant Barrier Insulation:

    Radiant barrier offers a great reflection to the radiant heat coming from the sun. It helps to keep the warehouse cool as it doesn’t absorb the heat but reflect it back to space. Installing on the warehouse roof, radiant barriers are very useful if you utilize your warehouse for storing things that require low temperature. It consists of reflective material like foil.

  •     Spray Foam Insulation:

    The liquid of Polyurethane is sprayed evenly on the walls or attic, it expands as it is applied and peeks into the cracks and unreachable places. It blocks each and every crack, gaps, etc. which lets air exchange between the exterior and interior spaces.

  •     Vinyl insulation:

    It is a synthetic plastic consisting of polyvinyl chloride. It is a versatile material which is used for making seat covers, window frames, phonograph records, etc. Vinyl insulation is moisture and humidity resistant. It is durable and strong insulation material for commercial metal buildings.

 

  1. The Best way to Insulate your Warehouse.

There can be two choices; either you insulate yourself by doing DIY steps or call the insulation contractors for doing it professionally. Well, DIY is possible if you are insulating a small space like home, garage etc. But for a space as big for a warehouse, it is not possible for an individual to do it the right way.

On the other hand, professional insulation contractors can analyze the surroundings and implement best-suited insulation material. They can install insulation layer with perfection and also provide a cost-effective solution for your requirements.

Final Thoughts

Insulation plays an important part in preventing heat transfer, moisture retention and helping to maintain desirable interior conditions.  Warehouse insulation is necessary to maintain the quality of the products that you store in the warehouse for a long duration. We suggest taking advice from an expert on providing perfect thermal insulation conditions for your warehouse.

Benefits of Pre-Engineered Buildings and How to Insulate Them

From small businesses to large heavy machinery industries are choosing pre-engineered buildings over concrete buildings. The reason is very simple, they are easy to construct and are cost-effective. A pre-engineered building is designed by using best-suited raw materials depending on the structural and aesthetic requirements. That is why they offer robust and strong structural designs suiting various industrial needs. In this article we will discuss the following points:

  • What is a pre-engineered building?
  • Benefits of using pre-engineered buildings.
  • What are the thermal insulation techniques for insulating pre-engineered buildings?

What is a pre-engineered building?

Pre-engineered building (PEB) are custom computer-aided designs which are simply engineered metal buildings. These buildings are easy, fast and cost-effective to develop. Pre-engineered buildings are steel structures which are built over a structural concept of having wall cladding, roof sheeting, primary framing system, secondary framing system, and accessories.

PEB is best-suited for construction sites or large industries or manufacturing units. It is also used in earthquake-prone areas to build the houses.

Benefits of Using Pre-Engineered Buildings

There are many benefits of using pre-engineered buildings over concrete buildings, few of them are as follows:

Less Construction Time:

The use of high-quality steel, tapered build-up sections, light gauge steel section, etc. makes the overall process extremely light weighted and cost-effective. Apart from this, the pre-engineered building designs are computerized design programs. Using automatic machinery for welding, multi-cutting torches, etc.in the production line to fasten the procedure of construction. These buildings take 50% less time than usual.

Simple Foundation:

Pre-engineered buildings are easy to construct and are lighter in weight as they are 30%-40% lighter than conventional steel structures.

Scalable:

The building design after construction is expandable for the future needs or additional requirements. The modification or changes in the physical design like height or width are easily changeable, unlike concrete buildings.

High- Quality Assurance:

As the production line is highly automated and under great supervision, thus, the quality of products is assured.

Energy- Efficient:

This is the exclusive feature of a pre-engineered building. As they are energy efficient, they save up to 70% of energy consumption, thus reduces electricity expenses.

What are the thermal insulation techniques for insulating pre-engineered buildings?

To make the metal building energy efficient it is important to create a thermal barrier and air barrier. It is unavoidable to prevent the temperature stability if there will be heat transfer through the walls, roofs/lofts, ceiling, vents, etc. Thus, it is important to provide the heat insulation to the buildings. Metal building insulation provides a barrier to exterior sounds, heat, dust, and moisture hence improves the energy efficiency of the building.

There are many thermal insulation materials available in the market which offers high insulating characteristics. But when we talk about pre-engineered building insulation then there are two main insulating materials, that is:

Fiber Insulation:

Fiberglass provides an excellent insulation to the pre-engineered buildings. It provides insulation to thermal and acoustical for walls, roofs, and ceilings. Fiberglass comes in many forms like batt, loose-fill, and roll form. Fiberglass can be made from recycled glass and it offers insulation to diverse parts of the building.

Rock and mineral wool insulation provides high resistance to fire and is used to the insulated floor, ceiling or walls. Another fiber insulation product – Cellulose insulation is used in a loose-fill form to insulate attics, walls, and floors. Cellulose have high resistance to air leakage thus, provides better roof insulation, under deck roof insulation, etc.

Foams:

Polyurethane and Polyisocyanurate have high R-value, thus are better insulating materials. Polyurethane foam is primarily used to block the air leakage and insulate efficiently. These foaming products are less polluting and harmful to the environment and offer cost-effective solutions.

Insulating Techniques for Pre-Engineered Buildings

Steel or metal buildings are incapable of protecting from the outside climatic conditions. Thus, supportive insulation materials are required to enhance the thermal stability. In general, there are four insulating techniques that are used to protect the pre-engineered buildings.

Batt and Blanket Insulation:

Batt insulation is inexpensive and offers effective wall insulation. It consists of rock wool or fiberglass processed to form a mineral fiber. Batt and blanket insulation are used for walls, floor, ceiling insulation. They have an R-value of R-3 per inch.

Loose-fill Insulation:

It is perfect insulation techniques to block the air leakage and reduce unwanted noise from outside. It wills every corner and space in the cavities thus, provides effective thermal insulation. Loose-fill insulation consists of loose fiber pallets or fibers and is blown into the building cavities with an equipment. The R-value lies between R-3 to R-4 per inch. This insulating technique can be a little expensive than other techniques.

Spray Foam Insulation:

It provides a perfect floor, ceiling, and wall insulation. With the help spray technique, liquid form of polyurethane is sprayed on to the wall or ceiling or floor. The mixture expands as it is sprayed and then convert into solid air-filled cells of plastic. This technique is advantageous to buildings having shaped designs or some complex structures.

Reflective Foil Bubble Insulation:

This is the most effective form of thermal insulation technique. It provides a dry, clean and easy installation of the insulation material. Reflective foil bubble insulation sheet provides a barrier to moisture, radiation, reflects heat, and dust. Bubble insulation sheets give roof insulation offering temperature stability in the building during the change in the environment.

It reflects 90% – 95% of radiant heat and offers waterproof insulation. The reflective foil bubble insulation sheets are strong, light weighted and flexible.

Conclusion

Proving roof insulation, heat insulation or any other insulation to your pre-engineered building entirely depends to the requirements for which the building will be required and on the climatic conditions of the region.Thus, it is important to consult insulation constructor or thermal insulation providing service companies for better guidance. In the market, there are many insulation materials and insulating techniques are available. Thus, depending on your business requirements or personal demands, choose the perfect insulation technique and material for your pre-engineered building.

 

When and Where to Insulate in a Residential Building

Insulation is one of the prime factors that one should consider before constructing a building. When we talk about energy conservation and preservation, it starts with your home. Energy is a strategic commodity and plays a prominent role in a country’s economic development. Thus, it is important to wisely use the national commodity. Moreover, if energy consumption is reduced then there will be cost-saving on utilities like electricity, water, etc. Thermal insulation is the key factor that if implemented successfully can benefit in saving up to 90% of the energy.

Where to insulate in a building?

To start with the thermal insulation of the house or any residential building, it is important to analyze the weak spots in the building that need to be insulated. There are numerous areas from where air can leak or heat transfer can take place.

Few of the areas where possibilities are high for heat transfer is as follows:

  • Thermal insulation is required for unfinished attic spaces between and over the floor joists to prevent the escape of the air and heat exchange.
  • Insulate between studs of knee walls.
  • Insulate space between rafters and studs.
  • Providing insulation between roof and ceilings.
  • Insulation of exterior walls is more prone to exchange the heat, moisture, and air.
  • Floors above unheated garages or floors that are built directly above ground.
  • Bend beam, where there is a high chance for escape spaces.

Attic/Loft Insulation

Providing loft or roof insulation ensures high resistance to heat, moisture and sun’s radiation. The type of insulation used for insulating attic is either loose-fill or batt insulation. However, loose-fill insulation is cost-effective and offers better coverage area than batt insulation.

Exterior Wall Insulation

If your house feels warmer in summer or colder in winter then one of the reason is lack of proper exterior wall insulation. For a pre-built home, use blow-in insulation that will provide a significant air sealing and will enhance thermal stability inside your living space. Also, if you are repairing or remodeling your house walls and if, your wall cavity is open then use two-part spray foam to fill the cavity.

However, if you are planning an architectural structure for your new house, then it is advisory to consider thermal insulation contractors. They will help you in deciding the best-suited heat insulation material or thermal insulation material for your house according to the climatic conditions in your surroundings.

The perfect insulation technique which will improve the R-value of the complete wall is advanced wall framing techniques. This technique helps in thermal bridging and enhancing wall insulation area. Use of insulation wall sheets provides higher R-value than wood sheathing. Thus, use higher R-value insulation sheets for better thermal bridging.

Underdeck Roof Insulation

They are the efficient heat barriers and thus ideal for providing heat insulation in buildings. The underdeck insulation materials for roofs provides resistance to UV rays penetration. Apart from this, it reduces unwanted noise entrance and heat escape.

There are many types of underdeck roof insulation materials like TF Expanded Polystyrene, Phenotherm, Aluminum Faced Fiberglass, Polynum or Crosslinked Polyethylene.

Color Coated Roofing Sheets

Well, another type of insulation for the open space in the roof can be insulated by color coated insulation sheets. These sheets come in different colors like grey, blue, green, red, etc. each color has a specific significance in preventing the entrance of harmful UV rays and wind from the roof. Apart from this, it stops dust to enter your clean living space. If you are living in areas with hot weather and little dust then you can implement color coated sheets. Also, it will add to the beauty of the house.

Basement Insulation

Basement is connected to a major part of your living space. The ceiling which becomes the floor of your living space and the exterior walls of the basement which is highly susceptible to the underground soil, moisture and water content can cause a major defect in the thermal stability of your house.

Thus, to insulate better you basement it is advised to build a strong foundation of the house by minimizing the thermal bridging, providing resistance to moisture intrusion, reduce condensation on the surfaces, etc.

Depending on various geographical conditions and constructional requirements, your insulation contractors will suggest the best type of insulation material. Following are the types of insulation materials that enhance the thermal stability of your building.

– Foam board insulation

– Loose-fill insulation

– Blanket insulation

– Sprayed foam insulation

What is the best time to insulate your residential building?

The best and highly recommended time to install insulation whether heat insulation, underdeck roof insulation or ceiling insulation, etc. is when you are constructing the building or while renovating the building.

To meet the minimum energy efficiency standards it is preferred to build a house by following the standards as stated by the legal department of the states or territories. However, it is never too late to insulate your existing building as there are many options to do the insulation of your already constructed building.

Conclusion

Insulating your building brings a significant cost-cutting in your electricity bills while making your living space comfortable and cozy. Today, there are many cost-effective insulation materials are available that are eco-friendly and offers high durability with less maintenance. Try to consult an expert from a top provider of insulation services and get the best-suited insulation advice.

What You Should Know Before Thermal Insulation of Building

Constructing a building is a one-time investment and when it’s about the investment you should think wisely. With the increasing global warming and limited energy resources, it is important to produce energy efficient buildings. To save and conserve energy, many researchers are finding ways that can optimize the use of available resources. One such method which is widely opted by many people is thermal insulation. Why thermal insulation? Because insulation saves 50% of the energy consumption and provides good interior conditions.

In this article we are going to discuss the following points:

  • Types of insulating materials
  • The common methods of thermal insulation of the buildings
  • Tips to remember when insulating your house

It is important to know the fact that not every material is suitable for insulating your house or workplace. It depends on a lot of factors like the installation point (roof, floor, windows, vents, etc.), material thickness, moisture sensitive, thermal conductivity or R-value, material durability, toxicity level, and many more.

Thus, it is important to get the consultation from thermal insulation company’s experts before proceeding with the installation process.

Type of Thermal Insulation Materials 

Today, there are many thermal insulationmaterial available in the market. Each material has its own advantages and disadvantages thus, it is important to choose the material type wisely. The common material types which are important for building insulation are as follows:

Mineral Wool

Mineral wool can be of different types like glass wool which is from the recycling glass, slag wool from steel mills, rock wool from basalt, etc. It has an R-value ranging from R-2.8 to R-3.5. Mineral wool is not suitable for areas with extreme heat because they have poor fire resistant. However, when additives are used with mineral wool then they become more fire resistant.

Fiberglass

Fiberglass is an effective material for minimizing heat transfer as it is made by perfectly weaving the fine glass strands. It is the most commonly used material. The disadvantage of this material is that it can cause damage to the eyes or lungs as it is made up of woven silicon, tiny fragments of glass and glass powder. However, when used with care, it is effective and efficient in maintaining the temperature conditions.

Polyurethane Foam

Polyurethane foam is another excellent insulation material which uses non-chlorofluorocarbon gas for blowing agent. Thus, preventing global warming and damage to the ozone layer. The R-value is R-6.3/inch of thickness. It is fire resistant and lightweight material.

Polyethylene

It is the most common form of plastic. It is used as thermal insulation after some modification. The melting point for commercial grades is typically 105°C to 115° C. It a good electrical insulator. Polyethylene is put in between the anti-corrosive reflective foil to make high-density air bubble insulation sheets.

Cellulose

It is the best and efficient eco-friendly thermal insulation material. The material is made from recycled paper, cardboard, etc. The structural feature made cellulose a good insulator because it has a compact structure that has no space for oxygen. Thus, it has high fire resistance. The R-value ranges from R-3.1 and R-3.7.

The common methods of thermal insulation of the buildings

To maintain the indoor temperature,  minimize the heat transfer through roofs, walls, open vents, windows, doors, etc. In respect to the area in the buildings, expert considers the insulating methods. Following are the few insulation methods:

Methods of heat insulation of the roofs or lofts

  •  External or internal costing of heat insulating material according to the geological conditions. If applied externally then it should be applied below the waterproof coating.
  •  Installation of reflective insulation material on the roof surface.
  •  A false ceiling of the insulating material installation below the roof with air gaps.
  •  Whitewashing the roofs also helps in heat insulation

Methods to insulate windows, open vents, doors, etc

  • Using air bubble insulation sheets to blog the cracks or vents for blocking the air leakage. Also, by using the glazed windows in summers or by using outer louvered shutters, sun breaker, etc.

Methods for insulating exposed walls

  • Applying heat insulating materials of different types on the exposed walls.
  • Adoption of Cavity wall constructions.
  • Construction of thick walls depending on the extent of insulation.

Tips to remember when insulating your house

When it comes to the house, we always think best for ourselves. And, after all, we invest one time and that too generous amount. There will be many people giving you’re their ideas and advice, but it is your selection at the end. We have listed out a few tips that play a vital role in guiding you to choose the right choice of insulation materials.

Brand of the material:

Well, manufacturers are many in today’s time. All are providing and claiming that they are the best in the field. But there are always some brands that are famous in their work. If you are the first timer in investing money in thermal insulation material then go for companies like Roxul, Neo thermal insulation, Certain Teed, etc.

Different problem treated differently:

Your house wall, roof, vents, windows, etc. are handled differently with a different solution. So, don’t get misguided or misinformed by any agency or insulator contractors that one solution will resolve all problems.

Size Accuracy:

Insulation sheets come in different shapes, sizes, and colors. Some areas in the house require more insulating sheets while some require color coated insulation sheets. There can be different sizes according to the measurements of the walls, roofs, vents, etc.

Precaution against cavity:

Cavities are a major threat to the building as the possibility of air leakage and poor insulation increases with cavities presence. Try to identify cavities as soon as possible to remove any heat transfer chances.

There are many other tips which are important to consider while installing insulation such as the type of building insulation material, cost-effective solutions over-expensive solutions, precautions in loft insulation, etc.

Conclusion

To insulate your house or commercial place it requires a proper and experience guiding from an expert. Thus, doing homework at your end by paying attention to the above-discussed points is also important. In this article, we have tried to give a brief about the basic or fundamental of the thermal insulation of your house or offices. It is recommended to consult with the team of experts from the renowned companies and ask queries regarding material choice, information, and pricing.

Thermal insulation is an efficient way to reduce your electricity bill, conserve natural resources and save energy. So, get ready to install and save your pocket from the unnecessary expenses and maintain the indoor conditions of your house or office for the better health.

NEO: Offering a clear range of air bubble thermal insulation products, an extraordinary air bubble sheet which is developed with supervision and quality. We follow the latest trend of insulation technology which makes our product best in the industry. Experience our top-rated services and make your home and workplaces with thermal insulation.

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Neo Thermal Insulation (India) Pvt. Ltd.

Head Office:- A-434, 1st Floor Dewan Group, Nursery Circle, Vaishali Nagar, Jaipur, Rajasthan – 302021

Reg. Office:- Office No. 113, First Floor, Sunny Mart, New Aatish Market, Mansarovar, Jaipur, Rajasthan – 302020

Corp. Office:- AG-61, Sanjay Gandhi Transport Nagar New Delhi – 110042

West Zone Office:- Survey No. 6/1/2, Mantarwadi Katraj Bypass Road, Uruli Dewachi, Pune, Maharashtra – 412308

Manufacturing Unit-1:- Plot No. 39, 40, Balaji Industrial Park Dahmikalan, Bagru, Jaipur – Rajasthan – 303007

Manufacturing Unit-2:- Plot No. A-36, Balaji Industrial Park, Near RIICO Ext., Dahmikalan, Bagru, Jaipur – 303007

Email:-info@nethermalinsulation.com

Tel:- (+91) 9929327827, 0141-2354344

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